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"Millennium silk city" Shengze embarks on the road of transformation and upgrading

2019-10-15

Shengze is a thousand year old silk city with a long history. Now, Shengze Town is an important textile town.

In terms of scale, Shengze has more than 2500 various textile and weaving enterprises and more than 130000 shuttleless looms, with an annual output of more than 13 billion meters for all kinds of textiles.

From the perspective of equipment, Shengze has concentrated the world's best textile equipment, including bamag, Jima, TMT spinning equipment, Toyota, Tsuda Ju water jet loom and other equipment.

In terms of finishing after printing and dyeing, Shenghong group, the largest printing and dyeing enterprise in China, is located in Shengze Town, where the textile industry chain embodies the concept of green, ecological and environmental protection.

With these three points, Shengze Town has become one of the largest fabric production bases and distribution bases in China. In 2015, the market volume of China's Eastern Silk Market reached 105.8 billion yuan, and it has exceeded 100 billion yuan for three consecutive years.

Focusing on the "new normal" of the economy and the sustainable and healthy development of the textile industry, Wujiang high tech Zone and Shengze Town started to fight hard last year to promote the transformation and upgrading of the textile and garment industry from three aspects of "high-tech", "informatization" and "green".

First of all, we should make traditional industries "high-tech".

Textile and garment industry is defined as the traditional low-end industry and sunset industry by many people. In fact, on the contrary, the reason why textile and garment industry is traditional is that it is an industry that needs to be inherited. From ancient times to now, it will only improve and will not decline. Therefore, Shengze should let the outside world see that our industry can also be high-tech.

On the one hand, Shengze Town's textile industry has carried out a large number of technological transformation and combined with capacity reduction. Since 2015, 20000 low-end equipment has been eliminated, making the start-up rate of this year more than 90%; on the other hand, the "Shangma" intelligent equipment, which started to use a large number of intelligent equipment in the former spinning field, has penetrated into all manufacturing processes, and many enterprises' workshops have almost become "Black light factory", without workers, has become a major feature of the development of Shengze in recent years. Wujiang Jingyi Special Fiber Co., Ltd. is one of the earliest enterprises that put into vortex spinning production in China. Its fully automatic factory employs about 300 people, and if traditional equipment is used, it needs 2000 people. In terms of intelligent transformation, Shenghong, Hengli and other enterprises have also realized intelligent warehouse logistics management.

Second, transform and upgrade by means of information technology. At present, more than 1300 Enterprises above Designated Size in Shengze Town have adopted information-based means. Software is installed at the loom end, and operation data can be viewed at any time in the mobile phone end 24 hours. Information management software such as financial software, purchase, sale and stock software are widely used in enterprises.

In terms of Internet sales channels, Shengze is currently vigorously developing three major information platforms -- silk metropolis network, Yibu network and Yunfang City, which have their own clear positioning. Silk metropolis network, located in the information service platform, provides precise services to Shengze enterprises point-to-point, and at the same time, launches mobile app to let all enterprises master the price of all fabrics in Shengze Oriental silk market at any time; Yunfang City, located in the fabric marketing platform, overcomes the problems such as fabric marketing non-standard and B2B credit mode, and creates a new member service mode It is estimated that the online trading volume will reach 200 million yuan in the year; yibu.com adopts the way of online and offline collaborative development, with offline physical experience stores, each fabric has a two-dimensional code, including all the information of this fabric, as well as the information of other products of the manufacturer. Since the official launch of yibu.com in May this year, the turnover has reached 70 million yuan in a few months.

Third, green development. Many people think that textile industry means high pollution, but we need to change this view. As the government, we support and encourage enterprises to carry out green development in the whole production and manufacturing process.

From the government's point of view, according to the needs of the environment, the whole textile industry in Shengze has been renovated in terms of environmental protection. The current results are as follows: the sewage pipes of 118000 water jet looms of all enterprises are all connected to the six sewage treatment plants managed by the government; all coal boilers under 10 tons are banned; all coal boilers above 10 tons are installed with desulfurization, denitration and dust removal devices; production lines of coating enterprises and printing and dyeing enterprises All the setting machines in the factory are equipped with closed tail gas absorption devices. Through heavy fist management, there is still a blue sky.

From the perspective of enterprises, from spinning, printing and dyeing to manufacturing, the environmental protection department conducts 24-hour green monitoring on enterprises to put an end to the use of harmful gases and dyes, among which Shenghong, Hengli and other enterprises have carried out EU environmental protection certification. The enterprises in sizing and sizing processes have adopted certain environmental friendly sizing materials to realize green production.

Last year, in the first China eco-friendly fabric design competition hosted by China Textile Industry Federation, 1 / 3 of the winning fabrics came from Shengze. In addition, the quality and safety demonstration zone of export silk textile products established in Wujiang, Jiangsu Province has also passed the provincial acceptance. Various measures have guaranteed the quality and safety of each fabric, and promoted the transformation, upgrading and sustainable and healthy development of the textile industry.


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